MEP EP#196: Foamy Power Factors - Electrolytic Capacitors with KEMET

Published: Oct. 30, 2019, 8:16 p.m.

MEP EP#196: Foamy Power Factors - Electrolytic Capacitors with KEMET
Episode 200 is Coming Up!

  • Question / Answer setup like Episode 100
  • Send them via Audio Format to podcast@macrofab.com
Ivan Quiroz
  • Over 19 years of electronic design and development experience in different industries ranging from aviation to industrial automation
  • His technical expertise surrounds the intrinsic requirements and detailed development of circuits
  • In his down time, he likes to develop escape room puzzles, sensors, and anything he can 3D print
Suzana Jankuloska
  • Is an electrical engineer from Macedonia
  • Has been with KEMET for 7 years and as a Product Manager of Electrolytic Capacitors for 3 years
  • Loves solving problems and sudoku and is a fan of martial arts and the movie Ip Man
Electrolytic Capacitors
  • Discuss ESR, ESL, Dissipation factor, Tan Delta, Ripple current, and life span
  • How to read the datasheet for an electrolytic capacitor beyond the value/voltage/dimensions
    • impedance at a known switching frequency
  • Brief introduction to a new type of electrolytic capacitor (polymer)
  • Link the electrolytic capacitor to the need for a bank capacitors
  • Signals through electrolytics
  • Leave on forever vs. multiple inrush cycles preferred for lifetime?
  • What drifts out of spec first?
  • The wear-out failure mode is loss of electrolyte
    • It is possible to measure this by weighing the capacitor before and after operating it at elevated temperature
    • When the capacitor loses a certain amount of weight, it is likely to fail
    • In the old days, the rule of thumb was to predict failure at 50% of the initial weight
  • What's the point of those orange SMD tantalum capacitors?
  • On large screw terminal caps, are the screws themselves typically intended to carry current, or just to mechanically tie the cap to the mounting surface (bus bar, PCB, etc.)?
    • Is it important to use aluminum screws to match materials to avoid corrosion from dissimilar metals in high current applications?