Listen: Exclusive: When 3D Printing Will Move Past 'Pet Projects' in Auto Industry

Published: Feb. 28, 2022, 10 p.m.

b'

Additive manufacturing and the auto industry have formed quite the partnership. From prototyping to auto racing to keeping companies afloat despite supply chain issues, the relationship is expected to grow.


A 2019 report by SmartTech Analysis projects the automotive additive manufacturing market to be worth more than $12 billion by 2028, which would be a drastic increase from $1 billion in 2017.\\xa0


Granted, this estimate was released just before the coronavirus pandemic plagued countless companies and industries. According to Scott Dunham, executive director of research at SmartTech Analysis, short-term impacts were much more pronounced.


3D printing hardware sales were greatly reduced, but in the second half of 2020, and throughout 2021, the industry saw a rebound.\\xa0


The long term outlook was not affected much from what is seen in the 2019 report, nor was the forecast. Because the pandemic thrusted digital manufacturing and supply chain flexibility trends to the forefront, the predictions might even be more robust.\\xa0


\\u201cThe automotive industry, at the time that report came out, it\\u2019s use of 3D printing had been increasing in one sense that there were more exploratory projects,\\u201d Dunham said. \\u201cThe industry\\u2019s use of 3D printing during that time had been scaling back just a little bit. That was the rapid prototyping side of things where a lot of the technology had been rooted historically. That was mainly auto industry trends; not so much a commentary on the technology.\\u201d


Eventually, auto companies will be looking for end-use, direct production applications in larger volumes if possible. This leads to 3D printing companies entering the scene to meet potential requirements.\\xa0


For now, OEMs are picking what Dunham calls \\u201cpet projects\\u201d to utilize 3D printing.\\xa0


\\u201cIt\\u2019s like they pick [a project] specifically for AM because it\\u2019s a vehicle that makes sense in the realm of today\\u2019s AM technology. It\\u2019s something that pushes the brand, but it isn\\u2019t going to sell huge units.\\u201d\\xa0


An example of a pet project was covered by Michael Molitch-Hou, the editor-in-chief of 3DPrinting.com. It involves Ford releasing CAD files that grant 2022 Maverick owners the ability to 3D print customized components for the pickup.\\xa0


Molitch-Hou described it as something that should have happened in 2015 but explained how it could lead to further development.\\xa0


\\u201cAt the same time, the 3D printing technology and the industry itself has advanced to the point that we should see end parts in vehicles any day now,\\u201d Molitch-Hou said. \\u201cFord itself claims by 2023; it\\u2019s going to have metal 3D-printed parts in a popular sedan. I feel like that Maverick story isn\\u2019t super indicative of where Ford is even at or where the market is at, but it still feels like a pilot project and they\\u2019re going to see if it takes hold.\\u201d


Implementing a minor 3D-printed contribution in the automotive industry is nothing new. One of the most prominent examples is 3D printing\\u2019s place in auto racing. As Molitch-Hou explains, 3D printing is helpful for one-off, complex parts that would prove too expensive to make with traditional manufacturing methods.\\xa0


For example, in 2015, BMW announced its 500th water pump wheel to be 3D printed and fitted to a car\\u2019s powertrains. The first took place in 2010

Download and listen to the audio version below and click here to subscribe to the Today in Manufacturing podcast.

'